EVSE testing and calibration

EVSE production testing – Easy Chester EOL

Run repeatable end-of-line tests on manufactured charging stations with Easy Chester EOL. Match AC or DC interfaces, test sequences and line integration to your product and release plan. Choose EOL HPC for DC high-power production with the required source, load, switching, cooling and safety integration.

Operate Easy Chester directly on the device with its guided workflow for standalone tests.

Easy Chester EOL and EOL HPC systems for EVSE end-of-line production testing
Production roleEVSE function, communication and parameter verification
Operating modelApproved profiles and repeatable production sequences
ResultUnit-level verdict, report and traceability
Optional metrologyCalimera GUI and project-specific AC/DC power meter

Production test planning

Define the checks required for production release.

Plan acceptance criteria, cycle time, traceability and rework in the EVSE End-of-Line Testing application. Select the Easy Chester EOL hardware that matches those requirements.

Open EVSE End-of-Line Testing
Production release gate

Configure Easy Chester EOL for your charging product.

Combine the required charging connectors, released test functions and production interfaces in a compact EVSE tester.

Easy Chester EOL compact industrial production tester shown from the left perspective
Actual Easy Chester EOL hardware. Connector sets, software functions and factory interfaces are configured for the approved project.

Standalone operation and factory integration.

Operators run the guided workflow on the device. Automated lines control the test through the agreed production interface.

Test objectCompleted EVSE or defined production module
Test logicReleased profiles, checks and verdict criteria
Line operationOperator-guided or production-integrated sequence
OutputResult linked to the tested unit and configuration
Product boundary: exact charging technologies, connector families, checks, parameters and production interfaces remain configuration- and release-dependent.

One EOL workflow. Two power configurations.

Easy Chester EOL

Charging-interface checks, approved profiles and traceable production results.

Specify the DUT, acceptance criteria and required interfaces.

Explore the common production cycle

Easy Chester EOL HPC

The same EOL workflow for higher-power tests, with the required external power and safety equipment.

Also specify operating points, duty cycle, switching and cooling.

Explore the higher-power configuration
Easy Chester EOL integration

Link each test result to the manufactured unit.

Run the approved test profile for the identified charger. Easy Chester EOL links step results, measurements and the pass/fail verdict to its serial number, variant and configuration revision. Match profile selection, sequence control, reporting and data handover to your production line.

Specify the line-control, database, MES and QMS interfaces for your project. The EVSE End-of-Line Testing application covers acceptance planning, cycle time and rework.

Explore the production test workflow
High-power test-cell architecture

Extend the production test to higher power with Easy Chester EOL HPC.

EOL HPC adds the source, load, switching, protection and cooling required by the charger and production cycle to the shared charging test workflow.

Charging interface

Exercise the released connector, low-level states, communication and product parameters.

Safety controller

Coordinate the prerequisites, interlocks, switching state and cooling readiness before enabling the test under controlled conditions. Define how the system shuts down and reaches its safe state for the project.

Power hardware

Integrate source, load or bidirectional equipment for the defined operating points and duty cycle.

Production integration

Connect unit identity, sequence control, verdicts and reports to the production line through the released RS-232 interface and SCPI commands; higher-level factory interfaces remain project-specific.

Operator connecting a charging cable to an Easy Chester end-of-line production test system
Project-specific power architecture

Size the test cell for your charger and production cycle.

Specify electrical, thermal, timing and facility requirements for the DUT and production cycle separately.

Electrical rangeVoltage, current, polarity and applicable operating directions
Power profileContinuous power, peak power, duration, energy and repetition
External hardwareSource, load or bidirectional equipment and control boundary
Switching and protectionControlled enable, interlocks, emergency stop, discharge and safe state
Cooling and facilityThermal recovery, cooling circuits, supply and installation conditions
Factory processCycle time, operator role, product handling, MES and rework route
Right perspective of Easy Chester EOL HPC rack showing the high-power production system enclosure
EOL HPC rack in the production test cell. Power, facility, safety and automation interfaces are configured for the project.
Optional production metrology

Combine production test results and calibration evidence in one record.

Add the Calimera GUI and a project-specific AC or DC power meter to Easy Chester EOL for a reference comparison before shipment. Link functional release and metrology-oriented verification to the same product identity.

For EOL HPC, coordinate reference measurement with the defined high-power operating points. Measurement range, uncertainty, traceability and the released calibration procedure must be specified for the production cell.

Production systemEasy Chester EOL
Metrology workflowCalimera GUI
Reference measurementAC/DC power meter
Optional resultEnd-of-line calibration and legal-metrology-related verification
  • Reference comparison at defined production operating points
  • Functional and metrology evidence linked to the same unit
  • Meter, range, uncertainty, traceability and procedure configured for the project
Scope boundary: this option does not replace mobile Easy Chester Calimera and does not imply universal legal approval. National requirements and approved procedures remain market- and project-specific.

Optional metrology package at end of line

Keep production tests and metrology evidence in one manufacturing workflow.

  • Easy Chester EOL
    • production identity
    • function + communication
    • parameters + traceability
  • Calimera GUI
    • metrology-oriented workflow
    • CALIBRATION
    • verification
  • AC / DC Power Meter
    • project-specific meter
    • energy / power reference
    • traceable result

End-of-line calibration / legal-metrology-related verification

Configuration inputs

Configure hardware and interfaces for your test plan.

Use the production requirements checklist to define acceptance, cycle time and evidence. These inputs determine the EOL configuration:

DUT and connectors

Complete EVSE or defined module, connector families, charging technologies, firmware and market versions.

Power and test cell

Required operating points, source or load equipment, duty cycle, switching, cooling and safety interfaces.

Line-control and data interfaces

RS-232 with SCPI commands, unit identification, sequence control and result handover; MES and database integration remain project-specific.

Optional metrology

Calimera GUI, AC/DC power meter, measurement range, uncertainty, traceability and the approved procedure for the target market.

Frequently asked questions

Easy Chester EOL and EOL HPC questions

What is Easy Chester EOL?

Easy Chester EOL runs repeatable EVSE end-of-line tests in production. It performs approved function, charging communication and parameter checks, evaluates the results and links the evidence to the tested product identity.

What does an EVSE end-of-line test verify?

It verifies the completed charging product or a defined production module against released factory acceptance criteria before release. The exact checks depend on the charger family, configured interfaces and test plan.

Can one system handle different charger variants?

Store product and test configurations for the charger variants. Select the approved profile through the production identity or operator workflow to apply the matching test logic consistently.

How is the result linked to the manufactured unit?

The project can associate the test with approved identity fields such as serial number, variant, firmware, production order and timestamp. The exact database, MES, report and retention interfaces are project-specific.

Can Easy Chester EOL be integrated with line control or MES?

The production interface uses RS-232 with SCPI commands for straightforward line integration. Product identification, sequence control, result handling and any higher-level MES or factory interfaces are defined in the project scope.

What is the difference between Easy Chester EOL and EOL HPC?

Easy Chester EOL is the compact production path for repeatable EVSE function, communication and parameter verification. EOL HPC adds the project-specific source, load, cooling, switching, safety and high-power test-cell integration required by DC fast-charging products.

What is Easy Chester EOL HPC?

Easy Chester EOL HPC is the Easy Chester production system for repeatable end-of-line verification of DC fast-charging and high-power EVSE products. It coordinates charging-interface tests, safety-relevant production checks, external power hardware, automation and traceable results.

What can be the device under test?

Define the DUT as the complete charger or a production module such as the charging outlet, communication controller, power stage or metering path. Specify the test boundary for the project.

Does Easy Chester EOL HPC have one universal voltage, current or power rating?

No universal combined rating should be inferred. Voltage, current, continuous and peak power, duration, energy, cooling and facility requirements are defined independently. Compatible hardware is selected through the approved project configuration.

Can the system test the charger at defined power operating points?

Yes, when the configured production cell includes the required source, load or bidirectional power hardware. The test sequence can establish approved operating points, verify the charger response and preserve the measurements and verdicts.

How does the system support safe high-power operation?

The production cell is configured around approved prerequisites, interlocks, switching, cooling readiness, controlled enable, emergency stop, shutdown and safe-state behaviour. Exact responsibilities and safety functions are project-specific.

Production test planning

Configure Easy Chester EOL for your production line.

Specify charger variants, released test profiles, cycle time and line interfaces. Select EOL or EOL HPC and the traceability required for the production record.

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