EV and EVSE test systems

EVCA Interop: EV charging interoperability testing

Record a real vehicle and charging station with communication, voltage and current on one timeline. Use EVCA Interop and comframe to assess charging interoperability, locate deviations and prepare a targeted check of the suspected cause.

Representative EVCA Interop field hardware configuration in an open transport case
Real-pair accessObserve the interaction without replacing either side
One evidence baseSynchronise communication, states, signals and measurements
Controlled validationTest a suspected cause with released capability options
Field-to-lab transferPreserve the case for reproduction and regression

Focused EV charging interoperability test system

Record in the field. Analyse with comframe.

Connect EVCA Interop between the real vehicle (EV) and charging station (EVSE). The mobile hardware records the session through the selected interfaces and measurement channels. Review messages, states and electrical behaviour together in comframe.

EVCA Interop open case connected between a real electric vehicle and charging station while an engineer analyses the synchronized session
Representative configuration. Final field hardware, connector set, measurement channels and accessories are project-specific.
Test boundaryReal EV + real EVSE
Physical roleInline mobile field hardware
Softwarecomframe
Primary outputMeasurements linked to their test conditions + reusable case

From recording to test case

From the real charging session to a reusable test case.

  1. 1
    Connect the configured hardware

    Install EVCA Interop between the real EV and EVSE using the quoted connector and measurement configuration.

  2. 2
    Capture synchronised evidence

    Record the relevant communication, low-level states, electrical values and reactions on one time base.

  3. 3
    Evaluate and validate

    Locate the deviation in comframe, then use the released capability options to check the suspected cause under controlled conditions.

  4. 4
    Transfer and reuse

    Keep the recording, expected state, deviation, validation conditions and system configuration together for reports and supplier discussions. If your configuration includes Charge Playback, use the supported case for laboratory reproduction.

Cross-Layer State Monitoring

Locate deviations in the charging sequence

comframe brings decoded communication, synchronised timelines and technology-specific state views together. Cross-Layer State Monitoring checks whether messages, low-level signals, states and electrical measurements form an allowed combination at each stage of charging.

  • High-level communicationMessage direction, content, sequence and timing.
  • Low-level signalingTechnology-specific control, connection and stop states.
  • Electrical behaviourVoltage, current, power transition and partner reaction.
  • Expected contextConfigured or normative phase, allowed combination and highlighted deviation.

Choose the panels, protocol versions, measurement channels and released automatic evaluation rules for your EVCA Interop hardware and comframe configuration.

Representative comframe view. Exact user interface, panels and evaluation functions follow the released software scope.
DC CCS

PLC, CP/PP and electrical state

Correlate DIN 70121 or ISO 15118 communication, CP and applicable PP context, IEC 61851-23 charging phases, voltage, current and partner reactions.

CHAdeMO

CAN communication and CHAdeMO state context

Correlate CHAdeMO CAN messages and timing with technology-specific control states, charging sequence, voltage, current and the reactions of both partners.

DC China / GB/T DC

GB/T CAN communication and low-level state

Correlate GB/T 27930 communication with the applicable GB/T 18487.1 interface states, charging phases, electrical values and highlighted deviations.

Man-in-the-Middle connection

See the full charging interaction.

Connect EVCA Interop between the real vehicle and charging station; both remain active charging partners.

EVCA Interop connected between a real electric vehicle and a public DC charging station during an interoperability investigation

Measure at the charging site

Capture the vehicle and station interaction

Record the charging session at the site with a shared clock and the relevant measurement context.

Depending on the configuration, comframe synchronises charging communication (PLC, SLAC and HLC), Control Pilot (CP)/Proximity Pilot (PP)/PWM signals, CAN and device data, voltage, current, power, stop events and partner reactions.

Real EV and real EVSE connected through EVCA Interop with synchronized protocol, signal and electrical evidence

Choose the operating mode for your test

Passive Gateway

Record the original charging behaviour while passing signals and communication through unchanged.

PLC-Sniffer

Inspect PLC communication through a galvanically isolated connection to the Control Pilot line without changing message content.

Manipulating Gateway

Change every PLC message parameter towards the EV or EVSE, using valid or invalid test values representable by the DIN 70121 and ISO 15118-2 XML schemas, including mixtures. Without PLC, vary CP voltage for EVSE testing with the EV as its load, or CP duty cycle for EV testing with the EVSE supplying power.

Explore Manipulating Gateway

EV / EVSE simulation (ComOnly)

Simulate either charging partner at the communication interface with supported low-level signals. Use these ComOnly modes for protocol and controller tests with the hardware, protocols and software functions defined in your configuration. The FAQ explains their power-test scope.

EVCA Interop product architecture

Hardware, interfaces and comframe at a glance.

Configurable charging test stack: DUT and test direction, interface cassette, communication and measurement, optional faults, external power equipment and comframe

Capability options

Choose the functions for your investigation

Match the required analysis or test function to the supported hardware, licence and software release.

Automated Standards Analysis

Relate measured timing, states and values to the released normative or configured expectations.

Review analysis depth

Investigate live communication

Change a selected live communication condition while both real charging partners remain connected.

Review live validation depth

Charge Playback

Convert supported protocol-level behaviour from the recorded case into an active laboratory charging partner.

Review playback depth
Difference between offline replay and active Charge Playback at the physical charging interface

Use Charge Playback for an active partner test

Review stored data with offline replay. Use Charge Playback to make the DUT interact with a repeatable charging partner derived from supported recorded behaviour. Select the direction, protocol content, low-level scope and automation for the released configuration.

Charging technologies and released scope

Core CCS interoperability testing. Selected configurations for CHAdeMO and GB/T DC.

CCS

CCS communication and signals

IEC 61851 basic signaling, PLC (power line communication) and SLAC, DIN 70121, ISO 15118-2 and ISO 15118-3 context support CCS interoperability testing. TLS, certificates, Plug & Charge and ISO 15118-20 functions depend on the selected release.

CHAdeMO

CAN-based interoperability configuration

Selected hardware and software configurations support CHAdeMO real-pair capture, technology-specific state correlation and EV charging interoperability testing.

DC China / GB/T DC

GB/T communication and state configuration

Selected configurations support GB/T 27930 communication, relevant GB/T 18487.1 state context and synchronised real-pair analysis.

Configure the product around the real charging case

Configure hardware, software and options

Product core

Use EVCA Interop hardware and comframe to record the real pair, synchronise measurements and manage configurations. Keep each recording with its test conditions so your team can review and reuse it.

Capability options

Choose Automated Standards Analysis, Manipulating Gateway, Charge Playback, automation and APIs according to the released functions and licences of your configuration.

Project extensions

Additional charging interfaces, external power measurement, protocol extensions, training and application support.

Agreed delivery scope. The quotation defines connector hardware, signal paths, power-path limits, measurement channels, protocols, licences, capability options and operating modes, together with safety conditions and known limitations.
Charging pairEV, EVSE, connector and field condition
TechnologyCCS, CHAdeMO or GB/T DC, including protocol edition
Measurement layersCommunication, signals, CAN and electrical channels
Operating modePassive measurement, manipulation, EV/EVSE simulation (ComOnly) or Charge Playback
EvidenceTrace, evaluation, report and reusable case
IntegrationPower measurement, automation, API and support

Technical scope by area

On smaller screens, scroll the table horizontally to see every column.

AreaEVCA Interop product scopeRelease qualification
Real-pair accessInline connection between a real EV and real EVSE with product-specific connector hardware and synchronised capture.Connector set, safe operating limits and supported direction are defined by the quotation.
Charging communicationCCS communication analysis with DIN 70121 and ISO 15118 context. Selected configurations extend to CHAdeMO and GB/T DC.Protocol edition, TLS, certificates and ISO 15118-20 depth require current release confirmation.
Low-level signalingApplicable pilot, control, connection and stop-state information for the selected charging technology.Available signals depend on connector hardware and interface modules.
Correlated dataProtocol messages, signaling, CAN data and electrical measurements aligned on one time base.Electrical channels and external measurement integration depend on the configured system.
AnalysisCross-Layer State Monitoring and standards-aware evaluation where released.Exact state models, normative rules and user-interface functions follow the selected comframe release.
OutputsTrace, synchronised timeline, evaluated evidence, report and reusable test case according to scope.Export formats, report content and Charge Playback preparation depend on licences and release.

Applications

Charging investigations for engineering and field teams

Vehicle and EV software teams

Investigate charging-station-specific behaviour across firmware versions, regions and field locations.

EVSE manufacturers

Validate charger behaviour with real vehicles and preserve difficult interaction cases before release.

CPOs and field service

Compare vehicle-side, charger-side, communication and electrical observations from the same charging session.

Test laboratories

Create measurement packages for customer projects and keep the test conditions with them. Retain the vehicle and station cases for later investigations.

Software and protocol teams

Review decoded messages, timing, state-machine behaviour and electrical reactions together.

Engineering and quality management

Use the shared recordings and checks to plan targeted field tests, clarify responsibilities and assess the cases relevant to a release.

Product selection and growth path

Choose EVCA Interop to investigate the real charging pair

EVCA Interop can grow into broader portable testing or deeper laboratory validation through a compatible EVCA expansion.

Broad portable testing
EVCA Multi Mobile

Portable multi-standard measurement, simulation and field work around real EVs and EVSEs.

Focused real-pair root cause

EVCA Interop

The starting point for real-pair investigation.

Modular laboratory depth
EVCA Flex

External power integration, switching, electrical faults, IEC 61851-23 testing and scalable high-power validation.

Methods, capabilities and test cases

Explore the method or capability for your next test

Application

Interoperability & Charging Analysis

Investigation method, Cross-Layer Analysis and records for reviewing the charging case.

Open the application page
Capability

Automated Standards Analysis in detail

Detailed standards-aware evaluation, release scope and configuration.

Automated standards analysis
Capability

Charge Playback in detail

Physical reproduction of recorded EV-side or EVSE-side behaviour.

Charge Playback
Standards

Conformance Test Libraries

Defined test cases, roles, editions, verdicts and validation scope.

Open Test Libraries

Frequently asked questions

EVCA Interop product questions

What is EVCA Interop?

EVCA Interop is a mobile EV charging interoperability test system connected between a real EV and a real EVSE. It records communication and configured electrical measurements on a shared time base. Use the released analysis and validation functions to investigate the interaction and keep the case for laboratory tests.

Does EVCA Interop replace the EV or charging station?

In passive Man-in-the-Middle operation, the vehicle and charging station remain connected and communicate with each other. EVCA Interop can also simulate the EV or EVSE at ComOnly level, using charging communication and supported low-level signals. No load circuit can be connected, so these simulation modes do not provide charging-power tests. Supported functions depend on the selected configuration and software release.

How is EVCA Interop different from a charging sniffer?

A charging sniffer records communication. EVCA Interop combines communication with configured low-level signals, timing, electrical measurements and charging-state context on one synchronised timeline. Selected configurations add standards-aware evaluation, controlled manipulation or Charge Playback.

Which technologies support Cross-Layer State Monitoring?

Cross-Layer State Monitoring is available in applicable configurations for DC CCS, CHAdeMO and DC China / GB/T DC. Exact protocol versions, state models, channels and evaluation rules depend on the selected EVCA hardware and comframe release.

Can EVCA Interop support CCS interoperability testing?

Yes. CCS is the documented core path, including applicable IEC 61851 signaling, PLC and SLAC, DIN 70121 and ISO 15118 context. Exact connectors, TLS functions, certificates and ISO 15118-20 scope must be confirmed for the quoted release.

Can EVCA Interop address CHAdeMO and GB/T DC?

Yes, through selected configurations with the appropriate connector hardware, CAN communication, low-level state access and released software functions. The quotation defines the actual technology and version scope.

Real-pair investigation

Configure EVCA Interop for the real charging pair.

Identify the vehicle–charger combination, connector, protocol and required gateway mode. Select the measurement and comframe options for your investigation.

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